Capabilities
Topical & semi-solid manufacturing
Creams, ointments, gels, lotions and other non-sterile topical formulations, made at our GMP site in Fujimino, Saitama. We support site transfers, new product introductions and portfolio consolidation for the Japanese market.
Emulsification
The scale your product needs.
Four vacuum emulsification vessels on two mixing technologies, Mizuho and Becomix, cover every production scale on one site.
60 L
Becomix
Development batches, technology transfer and scale-up studies.
250 L
Mizuho
Smaller commercial batches, specialty products and selected transfer or scale-up work.
650 L
Mizuho
Flexible mid-scale platform for established topical formulations.
1,200 L
Becomix
Large-scale commercial platform.
Equipment and batch suitability are assessed for each formulation and process.
Filling & packaging
From formulation to finished pack.
Equipment and process fit are assessed product by product: formulation, primary packaging, sealing, target output and downstream packaging needs.
Resin & laminated tubes
Filling and hot-air sealing on our IWK platform.
Aluminum tubes
Filling and folding on our IWK and Suzuki Engineering platforms, for barrier-critical formulations.
Bottles & jars
Non-sterile liquids, lotions and large-volume topical presentations.
Downstream packaging
Cartoning, coding, labeling, checkweighing and protective wave-pack operations, integrated into the manufacturing flow.
Scope of support
Support throughout the product lifecycle.
- 01
Technical feasibility
Formulation, process, batch size, equipment fit, packaging, analytical methods, expected demand.
- 02
Technology transfer
Process mapping, critical parameters, material setup, documentation transfer, cross-functional risk review.
- 03
Engineering & scale-up
Engineering batches, process adaptation, filling and packaging trials, scale-dependent risk evaluation.
- 04
Qualification & validation
Qualification, process validation, cleaning validation, packaging validation and documentation per agreed scope.
- 05
Quality control
Method transfer or verification; raw material, in-process and finished-product testing within the agreed analytical scope.
- 06
Commercial supply
Material planning, routine GMP manufacturing, QC, batch-document review, release coordination, inventory and change control.
Starting a project
Start with technical feasibility.
For a new technology transfer, scale-up or portfolio consolidation, we begin with a confidential technical review.
A confidentiality agreement can be arranged before technical information is exchanged.
Typical information for an initial review
- Dosage form
- Target batch size and annual volume
- Pack format
- Current manufacturing process
- Target transfer timing